I absolutely love sharing this Spicy Pumpkin and Pesto Cheese Stuffed Shells Recipe with you because it’s one of those dishes that feels cozy yet exciting at the same time. The rich pumpkin puree blended with spicy Italian chicken sausage and vibrant pesto creates this irresistible harmony of flavors you don’t see every day—and honestly, that combo makes it perfect for fall dinners or any time you want something a bit different but still comforting.

When I first tried this recipe, I was surprised by how easily it comes together, even though it looks impressive on the plate. You’ll find that the creamy cheeses paired with the smoky pumpkin sauce create a luscious filling that even picky eaters can’t resist. Plus, it’s wonderful for entertaining because you can make it ahead and bake when your guests arrive—talk about a winner!

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Why You’ll Love This Recipe

  • Unique Flavor Twist: The spicy pumpkin sauce mixed with pesto adds a fresh, unexpected depth to classic stuffed shells.
  • Family-Friendly Comfort: This dish sneaks veggies in a tasty way that kids and adults both enjoy.
  • Make-Ahead Friendly: It can be prepped in advance, making dinner day much easier and less stressful.
  • Perfect Crowd-Pleaser: The cheesy, savory blend satisfies even the toughest Italian food critics at your table.

Ingredients You’ll Need

Each ingredient here plays a starring role in building layers of flavor and texture that blend beautifully. When shopping, look for quality cheeses and fresh herbs to really make this recipe sing.

  • Extra virgin olive oil: Use good quality olive oil for better flavor when browning the sausage and sautéing the veggies.
  • Ground spicy Italian chicken sausage: Adds the perfect kick and protein—feel free to adjust the spice level to your taste.
  • Red bell pepper: Sweet and crunchy, it balances out the heat from the sausage nicely.
  • Pumpkin puree: Not just for pie! The pumpkin brings smoothness and subtle sweetness to the sauce.
  • Vodka: Helps release flavor compounds and slightly enhances richness—don’t worry, most of the alcohol cooks off.
  • Whole milk: Keeps the sauce creamy without overpowering the pumpkin’s natural flavor.
  • Dried oregano: Earthy and aromatic, it complements the Italian sausage.
  • Crushed red pepper flakes: For that extra spicy kick, add cautiously and taste as you go.
  • Kosher salt and pepper: Fundamental seasonings to brighten and balance all the flavors.
  • Jumbo shells: The perfect vessel for stuffing with the rich cheese and pumpkin mixture.
  • Ricotta cheese: Creamy base for the stuffing, adds mild tang and smooth texture.
  • Fontina cheese: Melts beautifully and brings a slightly nutty flavor to the filling.
  • Basil pesto: This herbaceous sauce amps up freshness and pairs surprisingly well with the pumpkin.
  • Mozzarella: Adds gooey, melty cheese on top for that irresistible baked finish.
  • Fresh basil: A fragrant, colorful garnish that makes the dish pop on the plate.
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Note: You’ll find the complete list of ingredients, along with their exact measurements, in the printable recipe card at the bottom of this post.

Variations

I love playing around with this Spicy Pumpkin and Pesto Cheese Stuffed Shells Recipe based on what’s in my fridge or my mood—adding or swapping ingredients to make it fit different dietary needs or flavor preferences.

  • Vegetarian Version: Skip the sausage and add sautéed mushrooms or spinach to the pumpkin sauce for a hearty, veggie-friendly option I’ve enjoyed many times.
  • Swap the Sausage: Using spicy pork sausage instead of chicken adds a richer flavor if you prefer it more traditional.
  • Nut-Free Pesto: If allergies are a concern, you can make a basil pesto without pine nuts—I’ve had great luck using sunflower seeds instead.
  • Alternative Cheeses: Feel free to use mozzarella or Parmesan in the filling for a different texture and tang.

How to Make Spicy Pumpkin and Pesto Cheese Stuffed Shells Recipe

Step 1: Create the Flavorful Pumpkin Sauce

Start by heating the olive oil in a large pot over high heat until it shimmers—this ensures a nice sear when you add the spicy Italian chicken sausage. Brown the sausage thoroughly, about 5 to 8 minutes, breaking it up as it cooks. Then turn the heat down to low and stir in the chopped red bell pepper, pumpkin puree, vodka, milk, oregano, crushed red pepper flakes, and a pinch of salt and pepper. Let everything simmer gently for 15 minutes until the sauce thickens slightly and the flavors meld together. Trust me, this slow simmer is key to developing that rich, layered taste you want.

Step 2: Cook the Pasta Shells Al Dente

While your sauce simmers, bring a large pot of salted water to a boil and cook the jumbo shells according to the package instructions until they’re just al dente. You want them tender but still firm enough to hold the filling without collapsing—overcooked shells can tear when stuffed, which I’ve definitely learned the hard way!

Step 3: Mix the Cheesy Filling

In a medium bowl, combine the ricotta cheese, shredded fontina, and half a cup of that vibrant basil pesto. This mixture is creamy with a fresh herbal punch and melts beautifully inside the shells. Don’t be shy about tasting it here—you’re building layers of flavor right from the start.

Step 4: Assemble the Stuffed Shells

Spread about three-quarters of the pumpkin sauce on the bottom of a greased 9×13 inch baking dish. Now, scoop about a tablespoon of the cheese mixture into each cooked shell—don’t worry if they’re a little rustic in shape, it adds charm! Place each filled shell snugly in the sauce in the baking dish. Once all shells are nested, spoon the remaining pumpkin sauce over them, then drizzle the remaining quarter cup of pesto on top. Scatter torn mozzarella pieces across to finish.

Step 5: Bake to Perfection

Pop the dish into a 350°F preheated oven and bake for 20 to 25 minutes. You’re looking for the cheese to melt fully and develop a beautiful light golden brown on top. Let it cool for 5 minutes before serving—that little rest helps everything settle and makes spooning out portions much easier.

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Pro Tips for Making Spicy Pumpkin and Pesto Cheese Stuffed Shells Recipe

  • Don’t Overcook the Shells: Keep an eye on your pasta while boiling; al dente shells hold the filling better and prevent a mushy outcome.
  • Simmer Sauce Slowly: Giving the pumpkin sauce time to thicken brings out its natural sweetness and balances the spice.
  • Use Fresh Basil Pesto: Fresh pesto makes all the difference—homemade or a quality store-bought version will lift the entire dish.
  • Assemble Ahead: You can stuff the shells and prepare the dish a day ahead; just cover and refrigerate before baking. I do this all the time to save time on busy nights.

How to Serve Spicy Pumpkin and Pesto Cheese Stuffed Shells Recipe

Spicy Pumpkin and Pesto Cheese Stuffed Shells Recipe - Recipe Image

Garnishes

I always finish this dish off with torn fresh basil leaves right before serving. The bright green color and fresh herbal aroma really elevate the rustic baked shells. Sometimes I’ll sprinkle a little extra shredded fontina or Parmesan for an added cheesy kick that my family goes crazy for.

Side Dishes

This recipe pairs beautifully with a crisp green salad tossed in lemon vinaigrette to cut through the richness, or roasted seasonal veggies like brussels sprouts or asparagus. Garlic bread is an easy crowd-pleaser I like to have on hand to soak up any leftover sauce.

Creative Ways to Present

When I want to make this special, I like to bake the shells in individual ramekins so each guest gets their own cheesy, spicy pumpkin surprise. It’s fun for dinner parties or festive occasions—and adds a touch of elegance without extra fuss.

Make Ahead and Storage

Storing Leftovers

Leftover stuffed shells store nicely in an airtight container in the fridge for up to 3 days. I recommend separating portions so reheating is quick and hassle-free without drying out the whole dish.

Freezing

I’ve frozen unbaked, stuffed shells by wrapping the baking dish tightly with foil and plastic wrap. They keep well for up to 2 months—just thaw overnight in the fridge before baking. This trick has saved me countless times for busy nights.

Reheating

To reheat, cover the dish with foil and warm in a 350°F oven until heated through, usually 20 minutes. Removing the foil for the last 5 minutes lets the cheese brown and bubble again, giving leftovers a fresh-from-the-oven feel.

FAQs

  1. Can I make this Spicy Pumpkin and Pesto Cheese Stuffed Shells Recipe vegetarian?

    Absolutely! Simply skip the chicken sausage and add sautéed mushrooms, spinach, or even roasted butternut squash to the pumpkin sauce for a hearty vegetarian version. The flavors still blend beautifully without the meat, and it’s just as satisfying.

  2. What’s the best type of pumpkin to use?

    Use canned pure pumpkin puree for convenience—it’s smooth and consistent. Just be sure it’s pure pumpkin and not pumpkin pie filling, which contains added spices and sugars that would alter the flavor.

  3. Can I substitute vodka with something else?

    If you prefer to skip alcohol, you can substitute the vodka with additional milk or chicken broth. The vodka helps deepen flavor but the sauce will still be delicious without it.

  4. How spicy is this recipe?

    The spiciness mainly comes from the spicy Italian chicken sausage and crushed red pepper flakes, which you can adjust to your taste. If you’re sensitive to heat, start with less and add more gradually after tasting the sauce.

Final Thoughts

This Spicy Pumpkin and Pesto Cheese Stuffed Shells Recipe quickly became a favorite in my kitchen because it’s fun to make, packed with flavor, and brings a little unexpected twist to traditional stuffed pasta. I truly hope you give it a try—you might find, like me, that these cozy, cheesy shells become your new go-to comfort food for chilly nights or weekend dinners with friends. It’s a dish that invites sharing, warmth, and lots of smiles around the table.

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Spicy Pumpkin and Pesto Cheese Stuffed Shells Recipe

5 Stars 4 Stars 3 Stars 2 Stars 1 Star 4.9 from 75 reviews
  • Author: Paula
  • Prep Time: 20 minutes
  • Cook Time: 40 minutes
  • Total Time: 1 hour
  • Yield: 8 servings
  • Category: Pasta
  • Method: Baking
  • Cuisine: Italian-American

Description

This Spicy Pumpkin and Pesto Cheese Stuffed Shells recipe combines the comforting flavors of Italian sausage, creamy ricotta, and pumpkin puree with a vibrant pesto twist. Jumbo pasta shells are filled with a luscious cheese mixture, smothered in a spicy pumpkin sauce, and baked to perfection with mozzarella on top. It’s a hearty, flavorful dish perfect for fall or any time you’re craving a cozy yet sophisticated pasta bake.


Ingredients

For the Sauce

  • 2 tablespoons extra virgin olive oil
  • 1/2 pound ground spicy Italian chicken sausage
  • 1 red bell pepper, chopped
  • 1 cup pumpkin puree
  • 1/2 cup vodka
  • 1 cup whole milk
  • 2 teaspoons dried oregano
  • 1 pinch crushed red pepper flakes
  • Kosher salt and pepper, to taste

For the Pasta and Cheese Filling

  • 1 pound jumbo pasta shells
  • 16 ounces (about 2 cups) whole milk ricotta cheese
  • 2 cups shredded fontina cheese
  • 3/4 cup basil pesto, homemade or store bought (divided)
  • 8 ounces mozzarella cheese, torn
  • Fresh basil, for serving


Instructions

  1. Preheat Oven: Preheat your oven to 350 degrees F (175 degrees C). Lightly grease a 9×13 inch baking dish or a similar-sized dish to prepare it for baking.
  2. Make the Sauce: Heat the olive oil in a large pot over high heat. Once the oil shimmers, add the ground spicy Italian chicken sausage and brown it thoroughly, about 5 to 8 minutes. Reduce the heat to low, then add the chopped red bell pepper, pumpkin puree, vodka, whole milk, dried oregano, crushed red pepper flakes, and a pinch of kosher salt and black pepper. Simmer this mixture for 15 minutes or until the sauce thickens slightly, stirring occasionally. Taste and adjust seasonings as needed.
  3. Cook Pasta: While the sauce simmers, bring a large pot of salted water to a boil over high heat. Add the jumbo pasta shells and cook them until al dente according to the package instructions. Drain and set aside.
  4. Prepare Cheese Filling: In a medium-sized bowl, combine the ricotta cheese, shredded fontina, and 1/2 cup of the basil pesto. Mix well until smooth and evenly blended.
  5. Assemble the Dish: Spoon about three-quarters of the pumpkin sauce into the bottom of the prepared baking dish. Then, working with one pasta shell at a time, fill each shell with approximately 1 tablespoon of the cheese mixture. Place each filled shell into the baking dish over the sauce. Once all shells are filled and arranged, spoon the remaining pumpkin sauce over the top. Drizzle the remaining 1/4 cup of pesto evenly over everything. Finally, scatter the torn mozzarella over the assembled dish.
  6. Bake: Transfer the baking dish to the preheated oven and bake for 20 to 25 minutes, or until the cheese has melted and is lightly browned on top.
  7. Serve: Remove from the oven and let cool for 5 minutes. Serve garnished with fresh basil leaves for added flavor and a pop of color. Enjoy your Spicy Pumpkin and Pesto Cheese Stuffed Shells!

Notes

  • You can use store-bought pesto to save time or make your own for a fresher taste.
  • Make sure not to overcook the pasta shells; al dente texture will hold up better in the baking dish.
  • Adjust the amount of crushed red pepper flakes for desired spice level.
  • Leftovers can be chilled and reheated; the flavors often deepen overnight.
  • For a vegetarian version, substitute spicy Italian chicken sausage with plant-based sausage or roasted vegetables.

Nutrition

  • Serving Size: 1 serving (about 1/8th of recipe)
  • Calories: 480 kcal
  • Sugar: 5 g
  • Sodium: 520 mg
  • Fat: 24 g
  • Saturated Fat: 10 g
  • Unsaturated Fat: 12 g
  • Trans Fat: 0 g
  • Carbohydrates: 45 g
  • Fiber: 5 g
  • Protein: 26 g
  • Cholesterol: 75 mg

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